Project Reclaim

How to make garden furniture with pallets using minimal tools!

Putting together this pallet garden furniture is as easy as 1, 2, 3. In this walk-through guide, I will show you how to make furniture with pallets for your garden.

Using just three pallets, minimal tools, and all for zero cost!

Over the years I’ve built a number of different pallet garden furniture. Through lots of trial and error, I have come upon the quickest and cheapest shortcut, on how to make a pallet sofa for your garden. 

Below is the step-by-step process, including pictures, on how to make a pallet sofa for your garden.

Or if you prefer, you can watch a video on how I made the pallet sofa right here…

Tools required

This project requires 3 x wooden pallets, of roughly the same size and shape.

Finding used wooden pallets for free is just as easy, as this simple guide on how to make a pallet sofa for your garden. 

METHOD

Step One:

Place your three pallets on top of each other, aligning them so they’re all facing the same way. 

Making sure, the two nicest looking pallets you have, are at the top of the pile.

These two, will eventually be the ones on display, as the back rest and seating area.  

Step Two:

Measure 58cm from the back of the top pallet coming forward. 

After making your measurements, cut horizontally along the three planks, separating the top pallet in two. 

Once you’ve cut the top pallet in half, take this off and save it somewhere safe.

You will be using this next, to cut some support planks off, to add to the back rest.  

As pallets come in a range of different sizes, you may need to adjust your cutting measurements here accordingly.

 

Top tip: 

Make sure you always make your horizontal cut, after the second support plank that runs along the bottom of the pallet. You will need to give yourself at least 4cm of protruding plank, as you can see in this picture. 

Step Three:

From the saved half of the pallet, cut off 2 x 30cm planks. 

Flip the back rest over, and drill these two planks to the underside of the back rest. 

Drill the first plank here to the back rest as seen in this picture, using four screws, and aligned with the horizontal back rest plank.

Repeat with with the second plank, drilled into the other end. 

Step Four:

With the support planks securely fastened to the underside of the back rest. 

Flip the back rest, back over, and slot it into the middle pallet, so its at an angle.  

Step Five: 

From the saved half of the pallet, cut another two support planks from this. This time you will need 2 x 52cm planks. 

These will be used back supports, connecting the back rest to the middle pallet. 

Screwing it in like so, at the top and bottom, using four screws in total. 

Repeat, this time screwing in the second 52cm support plank, into the other end of the back rest.  

And you’re done, that’s how to make furniture with pallets for your garden, it’s as easy as that! 

Further Steps: 

These are not essential, but will help add further comfort and style to your garden pallet sofa. 

  1. Pallets can be quite rough, so you may wish to sand your pallets. Use a 120 grit for a smooth finish. You will only need to sand the top ends of the back rest and seat area where they will come into contact with someone. 
  2. Add a variety of wood stains and colours to your sofa. This will add protection from the elements or help brighten up your outdoor space. 

To brighten up this pallet garden sofa, I used teal emulsion paint which I picked up from Amazon. This particular paint is not strictly intended for painting wood, but it’s the brightest colour I could find and works absolutely fine.  

Once the emulsion dried, I then added a coat of Rustins exterior varnish (Amazon), to further protect the pallet, and the emulsion, from the weather.  

On the pallet I just showed you how to build. I eventually added a light coating of a water downed Dark oak woodstain (Amazon), to give it this cool rustic look. 

Which I then finished off with some Moroccan Kilim cushions for comfort. 

Garden Pallet Furniture DIY considerations

Pallets are intended for a variety of different things, from transporting meat, to flowers to bags of sand. 

So, they come in a variety of different shapes and designs.

With this guide I’ve just shown you above, you may find you will need to adjust some of these configurations slightly, to accommodate the style of pallets you’ve come across.  

You may need to place your support planks in a slightly different position.

Or you may need to remove one of the pallets bottom support beams off, for it to slot in correctly. 

So don’t worry too much at all, if you have to alter or chop and change the above slightly.  

Eventually, I adjusted the back support planks. Firstly as a design preference, and realised using just one support plank in the middle, was a lot more stable than using two at the end. 

As you can see in this picture. 

2 thoughts on “How to make garden furniture with pallets using minimal tools!”

  1. You kinda lost me at Step 3 😖 and video or more pics…it’s hard to see what you’re doing from the pictures and it’s not making sense to me… I’m probably being a bit thick 😟

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